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Open web steel truss girder assembled at the MGCPL Ambala works

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On the RDSO approved list for steel girder fabrication.

RDSO-approved Ambala works for open web, composite and plate girders, Part A,B. Registration, facilities and every document, on one page.

Ownership

A private limited company, twenty-eight years in.

The approval sits with the company itself, not a partner firm or a group entity. Registration details as filed with RDSO.

Fabrication unit

The Ambala works.

Address: Vill. Gola, Kalpi Naraingarh Road, Teh. Mullana, Distt. Ambala, Haryana 133104.
A covered heavy-fabrication shed with its own blasting, metalizing and pa int shops, stacking yard, assembly bay and an in-house weighbridge.

Facilities including details of Machinery & Plants as applicable (Brief description and photographs) .

PDFList of Plant & Equipment With CapacityShed-wise inventory of welding sets, cutting, drilling, lifting and ancillary equipment PDFPlant layout

Facility documents

PDFTemplate layout areaArea - 700 square Meter PDFFabrication shopCutting, Drilling, Fit-up, Welding, Straightening, End Milling, Stud Welding
Area - 2000 square Meter PDFBlasting shopEnclosed abrasive blasting facility
Area - 1500 square Meter PDFMetalizing & Painting shop Area - 900 square Meter PDFStacking areaRaw material and finished component storage
Area - 1000 square Meter PDFAssembly areaControlled bay for girders and trusses under gantry cranes
Area - 3000 square Meter PDFOther facilitiesWeighbridge, Hydra cranes, 100 MT EOT crane
CNC plasma and oxy-fuel cutting machine
01CNC cuttingPlasma and oxy-fuel, dual torch. 100 mm plate, 28 × 4 m table. Programs fed straight from the nesting software.
Dual-head CNC drilling machine
02CNC drillingDual head, 50 mm diameter, 2.5 × 3.5 m working table. Hole patterns for plates and gussets taken from approved drawings.
I-girder fit-up machine
03I-girder fit-upWeb to 3,000 mm, flange to 1,200 mm, plate to 80 mm. 24 m table with tilter, robotic clamping and web alignment.
Rotating cantilever submerged arc welding machine
04Submerged arc welding360° rotating cantilever SAW for long longitudinal seams, with GMAW stations for fillet and positional work.
End face milling machine
05Straightening Distortion removed after welding.
Overhead EOT crane lifting a fabricated plate girder with a spreader beam in the fabrication shed
06Lifting100 MT EOT for heavy assemblies, 25 T EOT on each bay, gantry over the yard, hydra cranes from 14 to 23 MT.
Overhead EOT crane lifting a fabricated plate girder with a spreader beam in the fabrication shed
07End MillingTool used to shape and cut profile ends
Overhead EOT crane lifting a fabricated plate girder with a spreader beam in the fabrication shed
08Blasting shopAbrasive blasting to a uniform profile before coating.
Overhead EOT crane lifting a fabricated plate girder with a spreader beam in the fabrication shed
09Metalizing & Paint shopSurface preparation, metalizing, painting, drying, inspection.

Details of RDSO Approval

(Item Name & Item No. for which approved)

Approved by RDSO · valid to 31 July 2029 (PDF)
Registration ID.
1050608
Item ID
3100425
Approved item
Open web, composite & other steel plate girders, Part A,B
Annual Production capacity
24,000 MT
Last quality audit done on
31 March 2023
Next quality audit due on
31 July 2029

Approval granted by the Bridges & Structures Directorate, RDSO, for fabrication of open web, composite and plate girders at the Ambala works. The approval is valid for the registered annual capacity of 24,000 MT under the company’s quality audit and continued compliance framework.

Firm's Registration details (under The Companies Act/ The Micro, Small and Medium Enterprises Development Act)

PDFFactory registration certificateLabour Department, Haryana

Factory license details

PDFFactory licence 2024–2028Chief Inspector of Factories, Haryana. 1,005 HP, 495 workers, to 31 Dec 2028

Certifications & licences

ISO 9001 Certification.

ISO 9001:2015 Quality management Fabrication of steel bridge & girder · Ambala and Rajpura units
Certifying body
ROHS Certification Pvt. Ltd.
Certificate
24DQMH63
Issued
03 Apr 2024
Valid to
02 Apr 2027
Last date of surveillance audit
03/03/2026
Last date of internal audit with details of compliances
17-06-26 & 18-06-26
Open certificate Details Of Compliance
QUALITY MANAGEMENT SYSTEMS CERTIFICATION Quality Management Systems in accordance with IS/ISO 9001:2015.
Certifying body
BIS
Licence No
/NR/QM/L - 9004588
Issued
06 Oct 2026
Valid to
05 Oct 2029
Certification Audit Date
22nd to 26th September, 2026
Open certificate

Other Certifications


ISO 14001:2015 Environmental management Fabrication work · Ambala and Varanasi units · PQC
Certificate
EU-59310/0126
Issued
16 Jan 2026
Valid to
15 Jan 2029
Open certificate ISO 45001:2018 Occupational health & safety Fabrication work · Ambala and Varanasi units · PQC
Certificate
HU-59311/0126
Issued
16 Jan 2026
Valid to
15 Jan 2029
Open certificate

Organisation chart qualifications and experience details (in brief)

Seven Departments, One Plant Head.

Planning, quality, production, stores, drafting, painting and dispatch, HR and safety. Qualification and years of experience for each post are in the chart.

PDFOrganisation chart, Ambala unitPosts, qualification and experience by department

Details Of Testing Facilities

PDFList of Testing Facilities
In-house

DPT and UT

Dye penetrant testing on every weld run; ultrasonic testing with a calibrated UT machine and V1 block. Three ASNT Level II technicians on the shop floor, one of them qualified across UT, RT, PT and MT.

Outsourced · MoU

Physical, chemical and mechanical, UT, PAUT & Radiography

Cosmo Analytical Lab LLP, Noida (BARC-approved for RT, NABL-accredited) for RT, UT, PAUT, DPT, MPT and mechanical and chemical testing, MoU from 10 May 2026 to 11 july 2032 (74 months).

PDFMoU — Cosmo Analytical Lab LLPRT, UT, PAUT, DPT, MPT and mechanical & chemical testing, Noida, 10 May 2026 PDFASNT Level II — Senior EngineerUT, RT, PT and MT qualification PDFASNT Level II — UTUltrasonic testing qualification PDFUT machine & V1 calibration blockUltrasonic testing equipment PDFSurface roughness tester & gaugesComparator, DFT meter

Mandatory approvals

NABL, AERB, ASNT etc.

PDFCertificate Of Accreditation Cosmo Analytical Lab LLP. PDFASNT Level II — UTUltrasonic testing qualification, NDT .

Artisans- involved in cutting, drilling, welding, blasting, metalizing and painting etc.

PDFArtisans listCutting, drilling, welding, blasting, metalizing and painting crews with qualification and experience PDFWRI BHEL training certificatesWelding and inspection, supervisor and welder PDF2D nesting softwarePlus 2D metal nesting, two licences PDFTekla Structures Software
Training

WRI, BHEL Tiruchirappalli

Supervisors and welders trained and certified in welding and inspection at the Welding Research Institute. Railway WPQR held for ROB girder work.

Software

Tekla Structures, 8 seats

Trimble Tekla Structures Diamond licences for detailing and fabrication drawings, with Plus 2D nesting software driving the CNC cutting line.

Power demand & Installed power supply

PDF Power demand & Installed power supply PDFIndependent 11 kV feederUHBVN sanction, 66 kV Jolly substation, 750 kW / 833 kVA PDFDG set & transformer inspection, 2026Chief Electrical Inspector, Haryana, under CEA Regulations 2023 PDFElectricity billCurrent UHBVN connection at the works

Details of executed works/supplies in last 5 years

Bridges Delivered.

Fabrication orders currently in the shop, and the railway bridge and ROB contracts completed in the last five years that the girders came out of.

Full five-year list

Works In Hand (In Nos. Of Spans/Tonnage /Nos.)

PDF Works In Hand

Document library

Everything on this page, in one list.

Thirty-five files, grouped the way the RDSO vendor-approval schedule groups them. All open in a new tab. Originals are shared with prequalifying agencies on request.

Request originals

RDSO approval

RDSO approval certificate, Ambala worksPDF List of plant & equipment with capacityPDF

Ownership & registration

Certificate of Incorporation, CINPDF Director list 2026, Ministry of Corporate AffairsPDF Factory registration certificatePDF Factory licence 2024–2028PDF Organisation chart, Ambala unitPDF

Facilities

Plant layoutPDF Fabrication shopPDF Blasting shopPDF Metalizing & painting shopPDF Stacking areaPDF Assembly areaPDF Other facilitiesPDF

Certifications

ISO 9001:2015PDF ISO 14001:2015PDF ISO 45001:2018PDF

Testing & NDT

ASNT Level II, UT/RT/PT/MT, Senior EngineerPDF ASNT Level II, UTPDF ASNT Level II, UTPDF UT machine & V1 blockPDF Surface roughness tester & measuring instrumentsPDF MoU, Cosmo Analytical Lab LLPPDF

People, software & power

Artisans list with qualification & experiencePDF WRI BHEL training certificatesPDF Tekla Structures licence, 1PDF Tekla Structures licence, 2PDF 2D nesting softwarePDF Independent 11 kV feeder sanctionPDF DG set & transformer inspection 2026PDF Electricity billPDF

Girder fabrication

Send us the span schedule.

Open web, composite or plate girders for railway and ROB work. The Ambala quality team replies with a programme, inspection plan and approvals.

Start an enquiry qc_ambala@mgcpl.com